Component Of Master Validation Plan

Content may include the following descriptions (but not be limited to):

1. Introduction
1.1 Project Description
1.2 What a Validation Master Plan Is
1.3 Scope of Validation Master Plan
1.4 Definition for the Term Validation
1.5 Validation Team Member
1.6 Validation Team Responsibility

2. Concept of Qualification or Validation
2.1 Fundamentals
2.2 Concept of a Validation Life Cycle
2.3 Elements of Validation
2.4 Documentation Format of Qualification Programs
2.5 Numbering System

3. Revalidation
4. Facility Description
5. Description of Building
5.1 Dry Production Facility
5.2 Liquid and Semi-Solid Production Facility
5.3 Parenterals Production Facility
6. Equipment Description
6.1 Dry Production
6.2 Liquid and Semi-Solid Production
6.3 Parenterals Production
6.4 Overprinting Area
6.5 Quality Control
6.6 Quality Assurance (In-Process)
6.7 Product Development Laboratories

7. HVAC Description
7.1 Dry Production Facility
7.2 Liquid and Semi-Solid Production Facility
7.3 Parenterals Production Facility
7.4 Overprinting Area
7.5 Quality Control
7.6 Quality Assurance (In-Process)
7.7 Product Development Laboratories

8. Utilities Description

9. Validation Program Overview
9.1 Validation Project Management
9.2 Validation Responsibilities
9.3 Design and Validability Review
9.4 Validation Documents
9.5 Installation Qualification Protocols
9.6 Operational Qualification Protocols
9.7 Change Control Initiation
9.8 Cycle Development
9.9 Performance Qualification Protocols
9.10 Process Validation Protocols
9.11 Validation Final Reports
9.12 Validation Package
9.13 Certificate for Use in Manufacturing
9.14 Required Protocols and Procedures for Dry Production
9.15 Required Protocols and Procedures for Liquid and Semisolid Protocols
9.16 Required Protocols and Procedures for Parenterals Production

10. Calibration Program Summary

11. Preventive Maintenance Program Summary

12. Key SOPs

13. Validation of Building Test Functions and Acceptance Criteria
13.1 Civil Work
13.2 Drainage System

14. Validation of Utility Systems, Test Functions, and Acceptance Criteria
14.1 Plant Steam
14.2 Pure Steam
14.3 Water for Injection
14.4 Compressed Air
14.5 Nitrogen (N2)
14.6 Carbon Dioxide (CO2)
14.7 Heating Ventilation and Air Conditioning (HVAC)
14.8 Emergency Power

15. Process Description Dry Products
15.1 Process Flow, Variables, and Responses:Tablets
15.2 Process Flow, Variables, and Responses: Powder for Suspension
15.3 Process Flow, Variables, and Responses: Capsules

16. Process Description Liquids and Semi Solid Products
16.1 Process Flow, Variables, and Responses Syrups, Suspension, and Drops Products
16.2 Process Flow, Variables, and Responses Cream, Ointment, and Suppository Products

17. Process Description Parenterals Product
17.1 Process Flow, Variables, and Responses Aseptic Fill Products
17.2 Process Flow, Variables, and Responses Aseptic Fill Ready-to-Use Disposable Syringes
17.3 Process Flow, Variables, and Responses Terminal Sterilization Products
17.4 Process Flow, Variables, and Responses Lyophilized Products

18. Qualification of Process Equipment Test Functions and Acceptance Criteria
18.1 Commuting Mull
18.2 Oven
18.3 V-Shell Blender
18.4 Tablet Compression
18.5 Capsulation
18.6 Powder Filling
18.7 Capsule Polisher
18.8 Tablet Coating
18.9 Syrup Manufacturing Vessel
18.10 Suspension Manufacturing Vessel
18.11 Drops Manufacturing Vessel
18.12 Mixer
18.13 Emulsifying Mixer
18.14 Filter Press
18.15 Cream, Ointment, and Suppository Manufacturing Vessel
18.16 Syrup, Suspension, and Drop Filling Machine
18.17 Cream and Ointment Filling Machine
18.18 Suppository Filling Machine
18.19 Labeling Machine
18.20 Capping Machine
18.21 Cartonator
18.22 Shrink Wrapping Machine
18.23 Overprinting Machine
18.24 Trays and Rack Washer
18.25 Autoclave (Steam Sterilizer)
18.26 Hot Air Tunnel (Dry Heat Sterilizer)
18.27 Vial and Ampule Washing Machine
18.28 Vial, Ampoule, and Syringe Filling Machine
18.29 Freeze Dryer (Lyophilizer)
18.30 Laminar Flow Unit
18.31 Pass Through

19. Validation of Support Processes Test Functions and Acceptance Criteria
19.1 Washing of Components
19.2 Sterilization of Components
19.3 Depyrogenation of Components
19.4 Aseptic Filling Validation (Media Fill Studies)
19.5 Cross-Contamination Control
19.6 Computerized Pharmaceutical System

20. Quality Assurance/Control Laboratory Validation
20.1 Laboratory Equipment Qualification
20.2 Computer-Related Systems in QA and QC

21. cGMP Procedures and Programs
21.1 Engineering Change Control
21.2 Calibration
21.3 Preventive Maintenance Program
21.4 Standard Operating Procedure (SOP)
21.5 Facility Cleaning and Sanitization
21.6 Environmental Monitoring Program
21.7 HEPA Filter Integrity Testing
21.8 Filter Integrity Testing
21.9 Label Control Program
21.10 cGMP Training
21.11 Equipment Log Book, Status Tags, and Room Clearance
21.12 Validation Files

22. Validation Schedule

23. Drawings and Layouts
23.1 Dry Production Facility
23.2 Liquid and Semisolid Production Facility
23.3 Parenterals Production Facility
23.4 Deionized Water System
23.5 HVAC
23.6 Water for Injection
23.7 Steam Distribution
23.8 Compressed Air Distribution
23.9 Nitrogen Distribution
23.10 Drainage System
23.11 Personnel Flow
23.12 Materials Flow
23.13 Electrical Drawings
23.14 Equipment Installation Drawings

For more information see also:
1) Basic Concept Of Validation
2)  Cleaning Validation And Its Importance In Pharmaceutical Industry