Pharmaceutical OOS Investigation Decision Support Tool

Purpose: This interactive decision matrix provides a structured, risk-based approach for evaluating Out-of-Specification (OOS) test results during pharmaceutical manufacturing investigations. The tool aligns with current FDA and MHRA regulatory requirements for OOS investigations and supports objective decision-making through weighted scoring criteria.

Key Benefits: Standardizes investigation decisions, provides audit trail documentation, ensures regulatory compliance, reduces subjective bias, and supports scientific justification for batch disposition decisions

I’ve created a comprehensive decision matrix template that complements the OOS decision tree. This interactive tool provides: https://pres.net.in/wp-content/uploads/2025/06/Investigation-_Index.html

Key Features:

Three-Phase Assessment Structure:

  1. Phase I: Laboratory Error Assessment (aligns with FDA/MHRA Phase I requirements)
  2. Phase II: Full Manufacturing Investigation Assessment
  3. Risk Assessment & Batch Disposition: Final decision matrix

Scoring System:

  • Weighted Criteria: Each factor has appropriate weight based on regulatory importance
  • 1-5 Scale: Clear scoring from minimal to critical concern
  • Automatic Calculations: Real-time weighted score calculations
  • Decision Outcomes: Color-coded recommendations based on total scores

Regulatory Compliance:

  • FDA/MHRA Aligned: Criteria match latest OOS investigation requirements
  • Documentation Support: Comment fields for rationale documentation
  • Risk-Based Decisions: Patient safety prioritized in weighting
  • Regulatory Triggers: Clear guidance on when notification is required

Decision Outcome Ranges:

  • Low Risk (1.0-2.0): Proceed with standard controls
  • Medium Risk (2.1-3.5): Enhanced investigation/controls needed
  • High Risk (3.6-5.0): Batch rejection or regulatory notification required

Usage Benefits:

  • Objective Decision Making: Removes subjective bias from critical decisions
  • Audit Trail: Documents rationale for each scoring decision
  • Consistency: Standardizes decision-making across different investigations
  • Regulatory Defense: Provides scientific justification for decisions

This matrix template can be saved, filled out for each OOS investigation, and maintained as part of the investigation file to demonstrate systematic, science-based decision making that meets FDA and MHRA expectations.

⚠️ IMPORTANT DISCLAIMER

This tool is for guidance purposes only and does not replace professional judgment or regulatory requirements.

  • Regulatory Compliance: Users must ensure compliance with applicable FDA, MHRA, EMA, or other relevant regulatory guidelines in their jurisdiction
  • Professional Oversight: All decisions must be reviewed and approved by qualified Quality Assurance personnel
  • Company Procedures: This tool should supplement, not replace, established company SOPs and procedures
  • Risk Assessment: Final decisions must consider all relevant factors beyond those captured in this matrix
  • Documentation: Complete investigation documentation is required regardless of matrix outcomes
  • No Liability: Users assume full responsibility for decisions made using this tool

Version: 1.0 | Last Updated: June 2025 | Regulatory Basis: FDA OOS Guidance & MHRA Guidelines

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